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BUTYL RUBBER C TYPE SEMI-STEEL RADIAL TYRE CURING BLADDER FOR PCR & LTR

BUTYL RUBBER C TYPE SEMI-STEEL RADIAL TYRE CURING BLADDER FOR PCR & LTR

Detail Information

INSTRUCTIONS 

 

The tyre curing bladder (hereinafter referred to as curing bladder) is an essential tool in vulcanization of tyre. 

The quality of the curing bladder is closely related not only to the production cost but also to the quality of tyre. 

In order to extend the curing bladder service life and avoid unnecessary losses, please refer to instructions carefully.

 

Pre-storage inspection

 

1. Please check whether the package is complete and the curing bladder size is clearly identified before storage.

 

2. Please inspect the curing bladder according to the Tyre Curing Bladder Standard(Q/JTD001 -2003) we have provided or according to the contract requirement.

 

3. Each curing bladder is attached with a Tyre Curing Bladder Performance Record Form in each bag or each case.

 

4. If you find the goods do not meet your requirements, please keep them as they are and contact us immediately so that we can provide faster and better service for you.

 

 

Storage Conditions 

 

5. In order to avoid possible deformation during long-time storage, the height for bagged curing bladders must not exceed 6 layers or 2500mm.

 

6. Store the curing bladders under room temperature, keep them away from chemicals and heat sources, prevent them from sunlight, and whats more, curing bladders must be kept away from any oil.

 

7. It is better not to open the case 48 hours before use in case the storage conditions are in conflict with the above article 6.

 

8. The OTR curing bladder must be resumed to its original shape before being put in storage.

 

9. Please take care to prevent curing bladders from any sharp objects to avoid any possible hard damages under storage and transportation conditions.

 

Bladder Code
Foot 
I.D
dB (mm)
Foot 
Height
a  (mm)
Foot 
Width 
 b   (mm)
Foot 
Gauge
 to' (mm)
Central
Gauge
to(mm)
Outside Diameter
DB (mm)
Over-all Height   HB (mm)
Effective
Periphery
LB(mm)
Etching
Pattern
Applied     Tyre     section
270-290X295X475-1
270/290
18
10
6
5.7
475
295
387
270-290X295X475-2
270/290
18
10
6
4.5
475
295
387
270-290X295X475-3
270/290
18
10
6
5
475
295
387
270-290X296X515-1
270/290
18
10
6
5.3
515
296
398
270-290X296X515-2
270/290
18
10
6
4.8
515
296
398
B270-290X350X515(PNCS)
270/290
18
10
6
4.8
515
350
452
B270-290X385X515(PNCS)
270/290
18
10
6
4.8
515
385
487
B270-290X400X515(PNCS)
270/290
18
10
6
4.8
515
400
502
B320-340X450X530(PNCS)
320/340
20
12
6
4.85
530
450
533
B320-340X470X530(PNCS)
320/340
20
12
6
4.85
530
470
553
B320-340X490X530(PNCS)
320/340
20
12
6
4.85
530
470
573
B320-340X510X530(PNCS)
320/340
20
12
6
4.85
530
470
593
270-290X300X540-1
270/290
18
10
6
5.3
540
300
411
270-290X300X540-2
270/290
18
10
6
4.8
540
300
411
270-290X300X540-3
270/290
18
10
6
4.8
540
300
411
270-290X330X540-1
270/290
18
10
6
5.3
540
300
411
270-290X330X540-2
270/290
18
10
6
4.8
540
330
441
270-290X330X540-3
270/290
18
10
6
4.8
540
330
441
270-290X360X540-1
270/290
18
10
6
4.8
540
360
471
270-290X360X540-2
270/290
18
10
6
5.3
540
360
471
270-290X360X540-3
270/290
18
10
6
4.8
540
360
471
270-290X360X540-4
270/290
18
10
6
4.8
540
360
471
270-290X360X540-5
270/290
18
10
6
5.3
540
360
471
270-290X380X540
270/290
18
10
6
5.3
540
380
491
270-290X400X540
270/290
18
10
6
4.8
540
400
511
270-290X400X540-2
270/290
18
10
6
5.3
540
400
511
CR15-1
276/226
24
12.9
7
5
550
254
463
B17X214X560
170/225
24.5
11
9.5
4
560
214
430
HEB13-2NP-1
170/225
24
12
7
4.5
440
278
385
HEB13-2NP-2
170/225
24
12
7
4.5
460
300
415
TS2
170/225
24
12
7
4.5
480
307
458
185/65/70R14
TS3
170/225
24
12
7
4.5
500
321
476
195/65/70R14
HEB13/5
170/225
24
12
7
4.5
505
337
499
195/65/70R15
TS4
170/225
24
12
7
4.5
525
359
530
195/65/75R16
TS4-2
170/225
24
12
7
4.5
525
388
550
P488
170/225
23
11
9
4.4
488
195
366
184X432
170/225
24
12
7
4.5
432
184
324
HEB20-3V1NP
290/355
28
15
10
7.5
780
515
718
HEB20-6NP
290/356
28
15
10
7.5
840
527
785
320-340X340X530BISP
320/340
28
12
7
5.3
530
340
423
320-340X370X530BISP
320/340
28
12
7
5.3
530
370
453
320-340X390X530BISP
320/340
28
12
7
5.3
530
390
473
320-340X410X530BISP
320/340
28
12
7
5.3
530
410
493
320-340X430X530BISP
320/340
28
12
7
5.3
530
430
513
12X320/340X345X560
320/340
28
12
7
5.3
560
345
12X320/340X370X560
320/340
28
12
7
5.3
560
370
12X320/340X390X560
320/340
28
12
7
5.3
560
390
12X320/340X420X560
320/340
28
12
7
5.3
560
420
NCY 320-340X390X530
320/340
28
12
7
5.3
530
370
473
NCY320-340X410X530
320/340
20
12
6
4.8
530
410
493
NCY410-430X410X610
410/430
20
12
6
4.8
610
410
486
NCY410-430X430X610
410/430
20
12
6
4.8
610
430
506
NCY410-430X450X610
410/430
20
12
6
4.8
610
450
526

Recommendations for achieving best Bladder Performance:

 

FENGFU Bladders are manufactured using a well proven long-lasting heat conductive butyl rubber compound.

The high degree of elasticity of the bladder guarantees trouble-free molding and stripping. 

The following points should be considered under all circumstances: 

 

10. We suggest that you store the curing bladder at least 90 days from the date of production before use.

 

11. Please resume the curing bladder to its original shape 24 hours prior to use.

 

12. Before mounting curing bladders, please check whether the curing bladder size match as the tyre size. We suggest you choosing the proper clamping size as per curing bladder clamping parameters.

 

13. Before mounting bladders into curing press we recommend to pre-treat the bladders with a bladder coating material to optimize your curing bladder performance and extend the curing bladder life time.

 

14. Spraying of isolation agent inside the green tyre is necessary in order to avoid sticking, trapped air or stripping problems 

 

15. We suggest you do not use any lubricants during clamping the curing bladders, please pay attention not to use any diluted water-solubility silicon latex and not to drop it on the tyre mould surface.

 

16. When you test the curing bladder air tightness, the elongation of curing bladders should be proper in order to avoid destroying the curing bladder or causing other problems.

 

17. The strict deoxidization of overheated water and nitrogen vulcanization can evidently extend the curing bladder service life.

 

18. Before tire curing starts, the bladder should be fully warmed up. For this, the machine should be operated according to the press manual.

 

19. In case of pre-inflating during the warm up, the bladder outside diameter must not exceed the tire sidewall plate outside diameter of the tire mold, in order to avoid non-symmetric deformation.

 

20. If the bladder has cooled down after an interruption in the curing process, it is imperative to warm it up again.

 

21. Please fill in the Curing Bladder Performance Record Form seriously, in order to get better service when curing bladders quality problem come out .


To optimize your bladder performance furthermore we recommend the application of a permanent bladder coating material . 


We can offer you various coating material applied on our bladders.


For our customers,we offer one-stop service to optimize bladder application and performance.


In case of any questions , please contact us freely.

 

 

PEBBLE SURFACE
VENTS/ETCHING TYPE

PEBBLE SURFACE

Excellent venting to prevent trapped air

Minimum inner liner consumption

The smooth and simple final tire  inspection due to constant surface structure
PEBBLE SURFACE
VENTS/ETCHING TYPE

PEBBLE SURFACE

Excellent venting to prevent trapped air

Minimum inner liner consumption

The smooth and simple final tire inspection due to constant surface structure
PITTED SURFACE
VENTS/ETCHING TYPE

PITTED SURFACE

TYRE CURING BLADDER
TYRE CURING BLADDER
tyre curing bladder
Warehouse
tyre curing bladder
Equipment
PLYWOOD CASE PACKAGING
Interior Packaging:

Plastic bag or Woven bag

Accept customization
PLYWOOD CASE PACKAGING
Exterior Packaging:

Plywood case or Carton


Accept customization
IRON CASE PACKAGING
Interior Packaging:

Plastic bag or Woven bag

Accept customization
IRON CASE PACKAGING
Exterior Packaging:

Iron case or Carton

Accept customization
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